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Kleemann MC 120i PRO

Kleemann
Kleemann
Kleemann
Kleemann
Kleemann
Kleemann
Make Kleemann
Model MC 120i PRO
Type Mobicat

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Description

Properties

The MOBICAT MC 120i PRO, the first jaw crusher in the PRO range, is used for precrushing almost all types of natural stone. The jaw crusher is extremely robust and impresses with its low-maintenance operation. The machine therefore guarantees high production outputs.

  • Extremely robust design
  • Very high production outputs with low-maintenance operation
  • Crusher unblocking system via frequency converter (optional)
  • External power supply (optional)
  • Ideal for combination with downstream MOBICONE MCO 110i PRO cone crusher
  • Optional crusher discharge chute

Models

Continuous Feed System (CFS)

Uniform loading is indispensable for a good product, optimum throughput and low wear.

To ensure that the crushing chamber is always evenly filled, the Continuous Feed System (CFS) monitors the crusher level (jaw crusher and cone crusher) or the load at the rocker and rotor as well as the motor utilization (impact crusher).

Independently of this, the CFS regulates the frequency of the vibrating feeder and prescreen. A backlog on the prescreen is thus avoided and crusher utilization is optimized. When the crushing chamber is free again after overloading, material transport is continued without a delay.

The CFS facilitates the work of the operator because the machine automatically guarantees a homogeneous material flow, thus ensuring optimum loading of the crusher.

Jaw crusher

Jaw crushers operate according to the principle of pressure crushing. The crushed material is crushed in the wedge-shaped pit between the fixed crusher jaw and the crusher jaw articulated on an eccentric shaft. The material is crushed by the elliptic course of movement and falls down due to gravity. This occurs until the material is smaller than the set crushing gap.

Intuitive control concept SPECTIVE - for simple operation

The easy-to-operate control concept SPECTIVE allows the machines to be operated at a touch panel. All components and functions can be controlled comfortably from the ground.

SPECTIVE guides the operator step by step through the starting procedure. The start screen provides a graphical view of the plant with all adjustable functions at a glance. When the desired function is selected, clear instructions guide users through all operating steps. If a fault occurs, a fault diagnosis appears on the display. Fault localization, the description and remedy tips result in reduced downtimes. The 12" touch panel is resistant to dust and always easy to read thanks to the light intensity and high contrast. It reacts to fingers, pen or gloves.

Everything at a glance with WITOS®

The WITOS FleetView telematics system provides support for efficient fleet and service management. It provides information on the operating status of the machine independently of the location and time. Even users with only one machine benefit from WITOS.

From support for maintenance and diagnostic processes to the targeted control of the machines: The range of services is diversified and it is an ideal supplement to the WIRTGEN GROUP Smart Service agreements.

Innovative diesel-electric drive concept - impressive performance with the best possible consumption values

The crushing plants are equipped with efficient, powerful diesel-electric drives. They ensure environmentally friendly operation combined with low fuel consumption.

Efficient and powerful diesel-electric drive (A) for low fuel consumption (crusher and all conveyor belts are driven electrically)

External power supply (B) for even more cost-effective use in quarries

Specifications

  • CRUSHER - Crusher capacity: 268 hp
  • CRUSHER - Crusher drive type: electric
  • CRUSHER - Crusher gap adjustment: Fully hydraulic
  • CRUSHER - Crusher inlet width: 48 in
  • CRUSHER - Crusher weight (approx.): 64,350 lbs
  • CRUSHER - Gap width max.: 8 in
  • CRUSHER - Gap width min.: 3 in
  • CRUSHER - Single toggle jaw crusher type: STR120
  • CRUSHER DISCHARGE CONVEYOR - Crusher discharge conveyor length: 40 ft 4 in
  • CRUSHER DISCHARGE CONVEYOR - Discharge height approx.: 13 ft 1 in
  • CRUSHER DISCHARGE CONVEYOR - Discharge height, extended, approx.: 14 ft 11 in
  • CRUSHER DISCHARGE CONVEYOR - Length, extended: 45 ft 7 in
  • CRUSHER DISCHARGE CONVEYOR - Width: 48 in
  • CRUSHING CAPACITY - Crushing capacity with CSS = 3.9" up to approx.: 276 US t/hr
  • CRUSHING CAPACITY - Crushing capacity with CSS = 5.1" up to approx.: 358 US t/hr
  • CRUSHING CAPACITY - Crushing capacity with CSS = 6.1" up to approx.: 441 US t/hr
  • FEEDING UNIT - Feed height: 16 ft 2 in
  • FEEDING UNIT - Feed height with extension: 17 ft 4 in
  • FEEDING UNIT - Hopper length: 13 ft 5 in
  • FEEDING UNIT - Hopper length with extension: 12 ft 10 in
  • FEEDING UNIT - Hopper volume: 12.7 yd³
  • FEEDING UNIT - Hopper volume with extension: 17 yd³
  • FEEDING UNIT - Hopper width: 9 ft 4 in
  • FEEDING UNIT - Hopper width with extension: 12 ft 10 in
  • FEEDING UNIT - Max. feed size: 43 in x 27 in x 16 in
  • POWER SUPPLY UNIT - Drive concept: E-DRIVE (Diesel-electric)
  • POWER SUPPLY UNIT - Generator: 500 kVA
  • POWER SUPPLY UNIT - Power pack manufacturer: Scania
  • POWER SUPPLY UNIT - Power supply unit output: 493 hp
  • POWER SUPPLY UNIT - Rated speed: 1,800 rpm
  • PRIMARY SCREENING - Type: Double-deck heavy-piece screen
  • PRIMARY SCREENING - Width x length: 12 in x 9 ft 6 in
  • SIDE DISCHARGE CONVEYOR - Discharge height: 11 ft 4 in
  • SIDE DISCHARGE CONVEYOR - Length: 21 ft 10 in
  • SIDE DISCHARGE CONVEYOR - Width: 26 in
  • TRANSPORT - Transport height approx. (standard value): 13 ft 5 in
  • TRANSPORT - Transport length approx.: 63 ft 6 in
  • TRANSPORT - Transport weight max. configuration approx.: 189,500 lbs
  • TRANSPORT - Transport weight of basic plant: 159,900 lbs
  • TRANSPORT - Transport width approx.: 9 ft 10 in
  • VIBRATING EXTRACTOR - Width x length: 51 in x 6 ft 7 in
  • VIBRATING FEEDER - Width x length: 44 in x 11 ft 10 in

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Continuous Feed System (CFS)

Uniform loading is indispensable for a good product, optimum throughput and low wear.

To ensure that the crushing chamber is always evenly filled, the Continuous Feed System (CFS) monitors the crusher level (jaw crusher and cone crusher) or the load at the rocker and rotor as well as the motor utilization (impact crusher).

Independently of this, the CFS regulates the frequency of the vibrating feeder and prescreen. A backlog on the prescreen is thus avoided and crusher utilization is optimized. When the crushing chamber is free again after overloading, material transport is continued without a delay.

The CFS facilitates the work of the operator because the machine automatically guarantees a homogeneous material flow, thus ensuring optimum loading of the crusher.

Jaw crusher

Jaw crushers operate according to the principle of pressure crushing. The crushed material is crushed in the wedge-shaped pit between the fixed crusher jaw and the crusher jaw articulated on an eccentric shaft. The material is crushed by the elliptic course of movement and falls down due to gravity. This occurs until the material is smaller than the set crushing gap.

Intuitive control concept SPECTIVE - for simple operation

The easy-to-operate control concept SPECTIVE allows the machines to be operated at a touch panel. All components and functions can be controlled comfortably from the ground.

SPECTIVE guides the operator step by step through the starting procedure. The start screen provides a graphical view of the plant with all adjustable functions at a glance. When the desired function is selected, clear instructions guide users through all operating steps. If a fault occurs, a fault diagnosis appears on the display. Fault localization, the description and remedy tips result in reduced downtimes. The 12" touch panel is resistant to dust and always easy to read thanks to the light intensity and high contrast. It reacts to fingers, pen or gloves.

Everything at a glance with WITOS®

The WITOS FleetView telematics system provides support for efficient fleet and service management. It provides information on the operating status of the machine independently of the location and time. Even users with only one machine benefit from WITOS.

From support for maintenance and diagnostic processes to the targeted control of the machines: The range of services is diversified and it is an ideal supplement to the WIRTGEN GROUP Smart Service agreements.

Innovative diesel-electric drive concept - impressive performance with the best possible consumption values

The crushing plants are equipped with efficient, powerful diesel-electric drives. They ensure environmentally friendly operation combined with low fuel consumption.

Efficient and powerful diesel-electric drive (A) for low fuel consumption (crusher and all conveyor belts are driven electrically)

External power supply (B) for even more cost-effective use in quarries

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